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के बारे में नवीनतम कंपनी का मामला How a Turkey Processing Plant Improved Food Safety with SHANAN X-Ray Inspection System
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How a Turkey Processing Plant Improved Food Safety with SHANAN X-Ray Inspection System

2026-07-08
 Latest company case about How a Turkey Processing Plant Improved Food Safety with SHANAN X-Ray Inspection System
SHANAN X-Ray Inspection Ensures Foreign Object Detection and Food Safety in Turkey Processing
Customer Background

A leading turkey meat processing company was facing increasing pressure from retailers and international food safety standards to ensure every packaged product was free from foreign contaminants.

Their production line processes thousands of packages of fresh and frozen turkey products every day, including:

  • Turkey Breast
  • Turkey Fillets
  • Ground Turkey
  • Marinated Turkey Products
  • Frozen Turkey Portions

Although the company had implemented strict quality control procedures, traditional metal detectors were unable to detect many non-metal contaminants hidden inside dense meat products.

The manufacturer needed a more advanced inspection solution that could guarantee product safety while maintaining high production efficiency.


Challenges

The customer wanted to detect:

  • Metal fragments
  • Stainless steel particles
  • Glass contamination
  • Bone fragments
  • Stones
  • High-density plastic
  • Product defects such as missing or broken products

Additional requirements included:

  • Continuous 24/7 production
  • High-speed conveyor inspection
  • HACCP compliance
  • BRC and FDA food safety requirements
  • Minimal false rejects
  • Easy operation for production workers

SHANAN Solution

After evaluating several inspection technologies, the customer selected the SHANAN Food X-Ray Inspection System.

The system was installed directly after the packaging machine and before carton packing, allowing every finished product to be inspected automatically.

Machine Features
  • High-resolution X-ray imaging
  • AI-assisted image processing
  • Multi-material foreign object detection
  • Automatic reject system
  • Stainless steel hygienic construction
  • IP65 washdown design
  • User-friendly touchscreen interface
  • Recipe management for multiple products
  • Real-time inspection records
  • Production statistics and data export

Detection Performance

The SHANAN X-ray system successfully detects:

Ferrous Metal

Non-Ferrous Metal

Stainless Steel

Glass

Bone

Stone

Dense Plastic

Even contaminants hidden deep inside thick turkey meat can be identified accurately without damaging the product.


Production Benefits

Since installing the SHANAN system, the customer achieved:

Improved Product Safety

Every package is inspected before shipment, significantly reducing the risk of contaminated products reaching consumers.

Reduced Customer Complaints

Foreign object complaints have been greatly reduced, helping protect the company's brand reputation.

Higher Production Efficiency

Automatic inspection eliminates manual checking while supporting high-speed production lines.

Lower Operating Costs

Intelligent image processing minimizes false rejects, reducing unnecessary product waste.

Full Traceability

Inspection images, product records, alarm history, and production statistics can all be stored for quality audits.


Inspection Workflow
  1. Packaged turkey products enter the conveyor.
  2. Products pass through the SHANAN X-ray inspection tunnel.
  3. The system analyzes each product in real time.
  4. Any contaminated product is automatically rejected.
  5. Qualified products continue to packaging without interruption.

The entire process is fully automated and requires minimal operator intervention.


Customer Results

After six months of operation, the turkey processing plant reported:

  • 100% automatic inspection coverage
  • Improved detection consistency
  • Increased retailer confidence
  • Enhanced compliance with HACCP and BRC standards
  • Higher production efficiency with stable system performance
  • Reduced product recalls and quality risks

The customer also plans to deploy additional SHANAN X-ray inspection systems across multiple production lines.